Oh, homeschool, how you stretch me. Without going into details or methods, I wanted to fun-up our spelling and writing sessions at Little Luithaus School for Extraordinary Children.
I searched the letter distribution of a standard Scrabble game, then used heavy cardstock and my cricut to cut all of these letters out. But you can do this without a cricut. Easy peasy.

You will need
Using a cricut:
Cut all letters at 2 inches, in a plain script
Cut 80 2.5-inch rectangles.
Adhere the letters to the rectangles.
Without a Cricut or other cutting machine:
Adhere your stickers to the business cards or other shapes. One can even purchase uniformly sized rectangles, if one was so inclined.
For vowel blend and constanant blend, made bigger rectangles.
I created the following for now and will continue to make them as the need arises.
Uses:
What other ways can you think of to make a craft for fun and brain growing?